Method and apparatus for fabricating a memory device with a dielectric etch stop layer

ABSTRACT

The present technique relates to a method and apparatus to provide a dielectric etch stop layer that prevents shorts for a buried digit layer as an interconnect. In a memory device, such as DRAM or SRAM, various layers are deposited to form structures, such as PMOS gates, NMOS gates, memory cells, P+ active areas, and N+ active areas. These structures are fabricated through the use of multiple masking processes, which may cause shorts when a buried digit layer is deposited if the masking processes are misaligned. Accordingly, a dielectric etch stop layer, such as aluminum oxide Al 2 O 3  or silicon carbide SiC, may be utilized in the array to prevent shorts between the wordlines, active areas, and the buried digit layer when the contacts are misaligned.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of application Ser. No. 10/832,688,now U.S. Pat. No. 7,141,511, which was filed on Apr. 27, 2004.

BACKGROUND OF THE INVENTION

1. Field of The Invention

The present invention relates generally to semiconductor devices and,more particularly, to the fabrication of a buried digit line in a memorydevice.

2. Description of The Related Art

This section is intended to introduce the reader to various aspects ofart which may be related to various aspects of the present inventionwhich are described and/or claimed below. This discussion is believed tobe helpful in providing the reader with background information tofacilitate a better understanding of the various aspects of the presentinvention. Accordingly, it should be understood that these statementsare to be read in this light, and not as admissions of prior art.

Microprocessor-controlled integrated circuits are used in a wide varietyof applications. Such applications include personal computers,telephones, portable devices, networks, and a host of other consumerproducts. As is well known, microprocessors are essentially genericdevices that perform specific functions under the control of a softwareprogram. This software program is stored in a memory device that iscoupled to the microprocessor. Not only does the microprocessor accessthe memory devices to retrieve the software program instruction, but italso facilitates storage and retrieval of data created during theexecution of the program in one or more of the memory devices.

It should be understood that the memory devices are typically massproduced through fabrication processes to form various structures in asemiconductor chip. In forming the structures, different materials arelayered together to form signal paths or circuitry that are utilized bythe memory device. These structures are connected together to facilitatethe exchange signals and distribute power throughout the semiconductorchip. Additionally, the structures within the semiconductor chip may bedivided into different sections, such as an array section and aperipheral section. The array section may include memory structures,such as memory cells and banks that are used to store data, while theperipheral section may include larger structures that support the array,such as drivers, decoders and/or other similar circuitry.

Regardless of the specific structures being fabricated, it is oftendesirable to minimize the size of the structures to allow for greaterdensity and to reduce the contact resistance between differentstructures within the semiconductor chip. Generally, the criticaldimensions of the structures patterned on the semiconductor chips arebecoming increasingly complex as the structures are designed to operateat higher speeds. As these critical dimensions change, the electricalproperties of the structures and integrated circuits vary in relation tothe critical dimensions. Therefore, it is important to maintain thecritical dimensions to achieve consistency in the electrical propertiesof the structures.

For instance, in stack capacitor dynamic random access memory (DRAM)cells, cell height may continue to increase, while the contact size isminimized. As a result, the contact resistance in the peripheralcircuitry may increase, which makes high-speed designs for structuresincreasingly challenging. To reduce the contact resistances for theconnections between the array section and the peripheral section of amemory device, a buried digit line (BDL) layer may also be utilized as alocal interconnect (LI), which is a short interconnect betweenstructures, or as a bus, which is a longer interconnect betweenstructures. The buried digit line or local interconnect (BDL/LI) layermay have connections to different structures, such as dynamic randomaccess memory (DRAM) cells, p-type metal oxide semiconductor (PMOS)gates, n-type metal oxide semiconductor (NMOS) gates, P+ active areasand N+ active areas, which are formed in the peripheral and arraysections of the semiconductor chip.

In fabricating the BDL/LI layer, two to three masking layers aregenerally utilized in the fabrication process to provide access from theBDL/LI layer to different areas of the device. These additional maskinglayers consume valuable fabrication time and increase the cost ofmanufacturing the semiconductor chip. Accordingly, minimizing themasking layers and corresponding deposition/etch steps may enhance thefabrication process of the semiconductor chip.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing and other advantages of the invention may become apparentupon reading the following detailed description and upon reference tothe drawings in which:

FIG. 1 illustrates a block diagram of an exemplary processor-baseddevice that incorporates the present technique;

FIG. 2 illustrates a block diagram depicting an exemplary embodiment ofa memory device utilized in the processor-based device of FIG. 1; and

FIGS. 3-19 illustrate cross-sectional views of portions of the memorydevice of FIG. 2 during different stages of fabrication.

DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS

One or more specific embodiments of the present invention will bedescribed below. In an effort to provide a concise description of theseembodiments, not all features of an actual implementation may bedescribed in the specification. It should be appreciated that in thedevelopment of any such actual implementation, as in any engineering ordesign project, numerous implementation-specific decisions are made toachieve the developers' specific goals, such as compliance withsystem-related and business-related constraints, which may vary from oneimplementation to another. Moreover, it should be appreciated that sucha development effort might be complex and time consuming, but wouldnevertheless be a routine undertaking of design, fabrication, andmanufacture for those of ordinary skill having the benefit of thisdisclosure.

The present technique is an improved approach for fabricating a burieddigit line, wordlines, or bitlines, which may also be used as a localinterconnect or a bus. In accordance with the present technique, adielectric etch stop layer may be utilized to enable access between theperipheral and array sections of a memory device. The dielectric etchstop layer may provide protection from over etching and misalignedpattern etching that may cause shorts within the memory device, therebyincreasing processing yield. In addition, the dielectric etch stop layermay reduce the masking steps that are utilized to form the BDL/LI layerwithin the memory device, which may reduce the processing time and costof fabricating the memory device.

Turning now to the drawings, and referring initially to FIG. 1, a blockdiagram depicting an exemplary processor-based device, generallydesignated by the reference numeral 100, is illustrated. The device 100may be any of a variety of different types, such as a computer, pager,cellular telephone, personal organizer, control circuit, etc. In atypical processor-based device, a processor 102, such as amicroprocessor, controls many of the functions of the device 100.

The device 100 typically includes a power supply 104. For instance, ifthe device 100 is portable, the power supply 104 may include permanentbatteries, replaceable batteries, and/or rechargeable batteries. Thepower supply 104 may also include an A/C adapter, so that the device maybe plugged into a wall outlet, for instance. In addition, the powersupply 104 may include a D/C adapter, so that the device 100 may beplugged into a vehicle's cigarette lighter.

Various other components may also be coupled to the processor 102, whichmay depend on the functions that the device 100 performs. For instance,a user interface 106 may be coupled to the processor 102 to allow a userto enter data into the device 100. The user interface 106 may includebuttons, switches, a keyboard, a light pen, a mouse, and/or a voicerecognition system. A display 108 may also be coupled to the processor102 to present the user with information. The display 108 may include aliquid crystal display (LCD), a cathode ray tube (CRT), light emittingdevices (LEDs), and/or an audio display. Furthermore, a radio frequency(RF) subsystem/baseband processor 110 may also be coupled to theprocessor 102 to communicate with other devices through a wireless link.The RF subsystem/baseband processor 110 may include an antenna that iscoupled to an RF receiver and to an RF transmitter (not shown). Also, acommunication port 112 may be coupled to the processor 102 tocommunicate with other devices through a physical link. Thecommunication port 112 may be adapted to be coupled to a peripheraldevice 114, such as a modem, a printer, or a computer, for instance.

Because the processor 102 controls the functioning of the device 100,which is generally under the control of software programming, memory iscoupled to the processor 102 to store and facilitate execution of thesoftware programs. For instance, the processor 102 may be coupled to amemory device 116 that may be volatile memory, which may include dynamicrandom access memory (DRAM) and/or static random access memory (SRAM),for instance. The amount of DRAM and SRAM may depend on the specificdesign of the device 100. The processor 102 may also be coupled to amemory device 118 that is non-volatile memory. The memory device that isnon-volatile memory 118 may include read only memory (ROM), such as anerasable programmable ROM (EPROM), to be used in conjunction with thememory device 116. The size of the ROM is typically selected to be justlarge enough to store any necessary operating system, applicationprograms, and fixed data. The memory device 116 that is volatile memory,on the other hand, is typically quite large so that it can storedynamically loaded applications. Additionally, the memory device 118that is non-volatile memory may include a high capacity memory, such asa disk or tape drive memory.

The processor-based device 100 may include numerous semiconductor chipsin the various components that are utilized to provide the functionalityto the device 100. For instance, the memory device 116 that is volatilememory and the memory device 118 that is non-volatile memory may besemiconductor chips that are coupled to the processor 102 to store thesoftware programming for the operation of the processor-based device100. The semiconductor chips may exchange signals with each other andwith other components of the device 100 to perform their respectivefunctions. As such, improvements in each of the semiconductor chips mayimprove the efficiency of the processor-based device 100 and providereliable access to the information stored in the memory devices 116 and118.

Turning now to FIG. 2, a block diagram depicting an exemplary embodimentof a memory device is illustrated. The description of the memory device116, which may be the volatile memory device 116 of FIG. 1, has beensimplified for illustrative purposes and is not intended to be acomplete description of all features in a memory device 116. Likewise,the present technique may not be limited to a memory device 116 being aspecific memory type, such as SRAMs or DRAMs, but may be applicable toother devices, such as memory buses, processors, network processors,application specific integrated circuits (ASICs), and intra-chip buses,which may benefit from a local interconnect between different regions ofa semiconductor chip. As such, various devices may implement the presenttechnique.

The memory device 116 may include a peripheral portion 201 and an arrayportion 203. The peripheral portion 201 may include various circuitrythat supports the array portion 203, such as row-address buffers 210,row decoder 212, column-address buffers 214, column decoder 216, senseamplifiers 218, data-in circuitry 220, data out circuitry 222, and/orother similar circuitry. The array section 203 may include memorystructures, such as a memory array 208 that includes memory banks andcells that are used to store data.

During operation, the memory device 116 may receive various inputs thatare utilized by various circuits within the memory device 116. Forinstance, individual inputs, such as control information, addressinformation, and data, may be provided over a memory bus to the memorydevice 116. These individual representations of inputs are illustratedby a data bus or lines 202, address lines 204, and various discretelines directed to control logic 206. The memory device 116 includes amemory array 208, which comprises rows and columns of addressable memorycells. To provide access to the memory cells, each memory cell in a rowis coupled to a wordline via one of the interconnects 224, for instance.Additionally, each memory cell in a column is coupled to a bit line viaone of the interconnects 226, for instance. The wordline and bit linemay be utilized to access a storage capacitor through an accesstransistor in the memory array 208, as can be appreciated.

The memory device 116 interfaces with, for example, a processor 102,such as a microprocessor, through address lines 204 and data lines 202.Alternatively, the memory device 116 may interface with other devices,such as a memory controller, a microcontroller, a chip set, or anotherelectronic system. The processor 102 may also provide a number ofcontrol signals to the memory device 116. Such control signals mayinclude row and column address strobe signals RAS and CAS, a writeenable signal WE, a clock enable signal CKE, and other conventionalcontrol signals. The control logic 206 controls many available functionsof the memory device 116. In addition, various other control circuitsand signals not detailed herein contribute to the operation of thememory device 116.

Row-address buffers 210 and a row decoder 212 receive and decode rowaddresses from row address signals provided on the address lines 204.Each unique row address corresponds to a row of cells in the memoryarray 208. The row-address decoder 210 may also determine when a row isdefective, as well as the address of a replacement row. The row decoder212 typically includes a wordline driver, an address decoder tree, andcircuitry which translates a given row address received from therow-address buffers 210 and selectively activates the appropriatewordline of the memory array 208 via the wordline drivers.

A column address buffer 214 and a column decoder 216 receive and decodecolumn address signals provided on the address lines 204. The columndecoder 216 may also determine when a column is defective, as well asthe address of a replacement column. The column decoder 216 is coupledto sense amplifiers 218 via interconnects 228. The sense amplifiers 218are coupled to complimentary pairs of bit lines of the memory array 208,for example.

The sense amplifiers 218 are coupled to data-in (i.e., write) circuitry220 via interconnections 230 and data-out (i.e., read) circuitry 222 viainterconnections 232. The data-in circuitry 220 and the data-outcircuitry 222 include data drivers and latches. During a writeoperation, the data bus 202 provides data to the data-in circuitry 220.The sense amplifier 218 receives data from the data-in circuitry 220 andstores the data in the memory array 208 as a charge on a capacitor of acell at an address specified on the address lines 204.

During a read operation, the memory device 116 transfers data from thememory array 208 to the processor 102. Complimentary bit lines for theaccessed cell are equilibrated during a precharge operation to areference voltage provided by an equilibration circuit and a referencevoltage supply. The charge stored in the accessed cell is then sharedwith the associated bit line. The sense amplifier 218 detects andamplifies a difference in voltage between the memory bit's bitline andthe reference bitline. Address information received on address lines 204is used to select a subset of the bit lines and provides them to theinterconnects 232, which may be local interconnects or buses, such asinput/output (I/O) wires or lines. The amplified voltage signals aredelivered to the data-out circuitry 222 via interconnects 232 andeventually delivered to the data bus 202. The data-out circuitry 222 mayinclude a data driver (not shown) to drive data out onto the data bus202 in response to a read request directed to the memory array 208.Further, the data-out circuitry 222 may include a data latch (not shown)to latch the read data until it is driven onto the data bus 202 by thedata driver.

During operation of the memory device 116, signals may be exchangedbetween the peripheral portion 201 and the array portion 203, within thecomponents in the peripheral portion 201 and/or array portion 203, orbetween the components in the peripheral portion 201 and/or arrayportion 203. For instance, if the array portion 203 includes the memoryarray 208, interconnects 224 and 226 may provide access between thearray and peripheral portions 201 and 203. However, if the array portion203 includes the memory array 208 and the sense amplifiers 218, theninterconnects 224, 228, 230 and 232 may provide access between the arrayand peripheral portions 201 and 203. Specifically, the interconnects224-232 may provide access between memory cells, such as DRAM or SRAMcells in the memory array 208, and PMOS gates, NMOS gates, P+ activeareas and N+ active areas, which may be in the peripheral portion 201 orthe array portion 203.

In fabricating these interconnects 224-232, which may be referred to asburied digit lines, wordlines, or bitlines, different fabricationprocesses and steps may be utilized to form the interconnection betweenthe various structures, which may be buses and/or local interconnects.Accordingly, it may be advantageous to reduce the number of maskinglayers utilized to form the interconnects 224-232. For instance, thememory device 116 may be designed to include a dielectric etch stoplayer, such as an aluminum oxide (Al₂O₃) material, a silicon carbide(SiC) material, or other suitable material, over the peripheral portion201 and the array portion 203 of the memory device 116, as describedfurther below. By utilizing the dielectric etch stop layer, theinterconnects 224-232 may be fabricated with fewer masking layers, whileproviding reduced resistances for high speed designs. The use of thedielectric etch stop layer may be included with current fabricationsteps with modifications to the etching processes utilized.

In addition, the dielectric etch stop layer may protect the peripheralportion 201 and the array portion 203 of the memory device 116 frominadvertent shorts. The dielectric etch stop layer may prevent anymisaligned formations from causing shorts. With the reduction in thedimensions of the structures and the increase in cell height, thedielectric etch stop layer provides an extra dielectric material thatmaintains the electrical properties of the structures, such aswordlines, buried digit lines, local interconnects, and/or active areas.Accordingly, the memory device 116 may be fabricated with fewer processsteps, which may reduce the cost of fabricating the memory device 116and improve yield. The exemplary techniques for fabricating a burieddigit line, wordlines, bitlines, or local interconnects, such as one ormore of the interconnects 224-232, for example, is explained in greaterdetail with FIGS. 3-19.

FIGS. 3-19 illustrate exemplary techniques for fabricating a burieddigit line, wordlines, bitlines, or local interconnects within thememory device of FIG. 2. The exemplary techniques described withreference to FIGS. 3-19 implement a dielectric etch stop layer that maybe deposited after spacer formation. This dielectric etch stop layer maybe deposited over a peripheral portion 201 and an array portion 203 ofthe memory device 116 during fabrication, for instance. Accordingly, thedielectric etch stop layer may reduce shorts within the memory device116 from coupling the interconnects 224-232 or local interconnects tothe various components, which may provide access to wordlines, gates,and active areas in the peripheral and array portions 201 and 203 of thememory device 116. As will be evident from the description below, thevarious alternatives to the process described with respect to the FIGS.3-19 may be implemented.

Turning now to the first exemplary process for fabricating a burieddigit line, wordlines, or bitlines, which may be utilized as a localinterconnect in accordance with the present techniques, FIG. 3illustrates a cross-sectional view of a portion of a memory device 116of FIG. 2 to illustrate an exemplary method of fabricating the BDL/LIlayer. In one exemplary embodiment, a substrate 300 may includedifferent portions of a silicon wafer implemented to fabricate thememory device 116. The substrate 300 may be divided into a firstperipheral section 301, an array section 302, and a second peripheralsection 304. The first peripheral section 301 may be an N channelperipheral section of the substrate 300 with a P well 305, while thearray section 302 may be an N channel array section of the substrate 300with a P well 306. The second peripheral section 304 may be a P channelperipheral section of the substrate 300 with an N well 307. The sections301-304 may also include a number of layers disposed thereon such thatthe processing described herein occurs over any number of layers alreadydeposited on the wafer, as can be appreciated by those skilled in theart.

Deposited over the sections 301-304, a NMOS gate 308, wordlines 310-316,and a PMOS gate 318 may be formed, which may be a portion ofinterconnects 224-232 of FIG. 2. The NMOS gate 308, wordlines 310-316,and the PMOS gate 318 may comprise a plurality of layers, which form awordline stack. For instance, the wordline stack may include a dopedsemiconductor layer, such as a polysilicon layer, a first conductivelayer, such as a tungsten nitride (WN_(x)) layer, a second conductivelayer, such as a tungsten (W) layer, and a cap layer, such as a siliconnitride layer. Each of the NMOS gate 308, wordlines 310-316, and thePMOS gate 318 may be formed on a gate oxide layer that is a portion ofthe substrate 300 or formed over the substrate and below the NMOS gate308, wordlines 310-316, and the PMOS gate 318. Further, between each ofthe NMOS gate 308, wordlines 310-316, and the PMOS gate 318 variousinsulating materials, such as oxides, silicon nitride, or other suchdielectric materials may be deposited. In addition, a doped region maybe formed between the wordlines 310-316 in or over the sections 301-304.The NMOS gate 308, wordlines 310-316, and the PMOS gate 318 may beformed through chemical vapor deposition, physical vapor deposition, orother similar processes that form a thin film of material on the surfaceof a substrate 300 or structures. The techniques for forming the w NMOSgate 308, wordlines 310-316, and the PMOS gate 318 and relatedstructures will be appreciated by those skilled in the art.

As shown in FIG. 4, spacers 400-422 may be formed adjacent to the NMOSgate 308, wordlines 310-316, and the PMOS gate 318. The spacers 400-422may be formed by depositing a dielectric layer and etching thedielectric layer from a portion of the sections 301-304 and a portion ofthe NMOS gate 308, wordlines 310-316, and the PMOS gate 318. The spacers400-422 may be utilized to provide insulation from neighboring regions,to protect the NMOS gate 308, wordlines 310-316, and the PMOS gate 318from damage during the various fabrication steps and to provide implantboundaries for defining transistor characteristics. The spacers 400-422may be formed from a dielectric material, such as an oxide or nitridematerial, or other suitable material that may provide sidewallinsulation for the NMOS gate 308, wordlines 310-316, and the PMOS gate318. Further, the spacers 400-422 may be designed to a specificthickness to provide self-aligned contacts in later fabrication steps,as discussed below. The technique for forming the spacers 400-422 willbe appreciated by those skilled in the art.

After spacer formation, a dielectric etch stop layer 500 may bedeposited over the sections 301-304, including the wordlines 308-318 andspacers 400-422, as shown in FIG. 5. The dielectric etch stop layer 500may be selected to prevent the etching or removal of an underlyingnitride or oxide material. Generally, selectivity refers to the relativeetch rate of different materials. For instance, the selectivity mayrelate to the etching of the overlying material at a faster rate thanthe underlying material. The selectivity is generally expressed as aratio of the etch rate of the underlying material verses the etch rateof the overlying material. Because the dielectric etch stop layer 500 ischosen to prevent the etching of the spacers 400-422 and/or the nitridelayer of the NMOS gate 308, wordlines 310-316, and the PMOS gate 318,the dielectric etch stop layer 500 may be a material that may stop orslow the etching of a material over the dielectric etch stop layer 500to prevent damage or over etching. Accordingly, the dielectric etch stoplayer 500 may be an aluminum oxide Al₂O₃, a silicon carbide SiC, hafniumoxide HfO₂, hafnium aluminum oxide HfAlO, silicon carbon nitride SiCN,silicon nitride Si₃N₄, silicon oxide SiO₂, yttrium oxide YO₂, ortantalum pentoxide Ta₂O₅. The use of the dielectric etch stop layer 500will be discussed further with reference to FIGS. 11-19.

Referring now to FIG. 6, a photoresist 600 may be deposited over thesections 301-304, the NMOS gate 308, wordlines 310-316, the PMOS gate318, and spacers 400-422, and subsequently developed to expose portionsof the dielectric etch stop layer 500, which may also be etched toexpose the first peripheral section 301, the NMOS gate 308, and thespacers 400 and 402. The photoresist 600 may utilize photolithographicprocesses to form the structure illustrated in FIG. 6. The photoresist600 may be a light sensitive material that changes its properties whenexposed to light. For instance, photoresist may be a liquid chemicalthat is spun or rolled onto the sections 301-304. The photoresist 600may be developed by exposure to an ultraviolet light or light of aspecific frequency, which is utilized to form a pattern in thephotoresist 600. To develop the photoresist 600, an etchant may beutilized to remove selected portions of the photoresist 600 according tothe exposed pattern to form a desired pattern in the photoresist 600.Then, another etchant, which may be part of a dry and/or wet etchingprocess, may be utilized to remove the exposed portions of thedielectric etch stop layer 500. In the present embodiment, the etchantused in the etching process may remove the dielectric etch stop layer500 to expose the first peripheral section 301, the NMOS gate 308 andthe spacers 400 and 402, as illustrated in FIG. 6. It should beunderstood that those in the art readily understand the deposition,development, and etching techniques used to construct the pattern in thephotoresist 600.

Once the pattern is etched into the photoresist 600, the firstperipheral section 301, the NMOS gate 308 and spacers 400 and 402 areexposed for other processing, such as N+ doping. As shown in FIG. 7, theactive areas or doped regions 700 and 702 may be formed adjacent to theNMOS gate 308 through conventional techniques. These techniques mayinclude diffusion, ion implantation, or other similar process forintroducing dopants into the first peripheral section 301. Dopants aregenerally selected from group V on the periodic chart, which may includePhosphorus (P), Antimony (Sb), and/or Arsenic (As), for example. As aresult of the doping process, the N+ doped regions 700 and 702 may beformed in the N channel silicon of the first peripheral section 301.

Next, the photoresist 600 may be removed by a wet etch and/or a drystrip process, such as a chemical rinse, for example, and anotherphotoresist 800 may be deposited over the sections 301-304 including theNMOS gate 308, wordlines 310-316, the PMOS gate 318 and spacers 400-422,and subsequently developed to expose portions of the dielectric etchstop layer 500, which may be etched to expose the second peripheralsection 304 for another doping process. As shown in FIG. 8, aphotoresist 800 may be applied to the second peripheral section 304 toform a pattern in the photoresist 800. The photoresist 800 may bedeveloped to expose portions of the dielectric etch stop layer 500 foranother etching process to expose the second peripheral section 304, thePMOS gate 318, and the spacers 420 and 422. As noted above with regardto the description of FIG. 6, it should be understood that those in theart readily understand the deposition, development, and etchingtechniques used to construct the pattern in the photoresist 800.

Once the pattern is etched into the photoresist 800, the secondperipheral section 304, the PMOS gate 318 and spacers 420 and 422 may beexposed to a P+ doping process, as shown in FIG. 9. Similar to thediscussion above with reference to FIG. 7, the P+ doping process mayform active areas or doped regions 900 and 902. The P+ dopants mayinclude Boron (B), Aluminum (Al), Indium (In) or Gallium (Ga), forexample. Through the use of these P+ dopants, the P+ doped regions 900and 902 may be formed in the second peripheral section 304 adjacent tothe PMOS gate 318.

After the doped regions 900 and 902 are formed, the photoresist 800 maybe removed, as shown in FIG. 10. In FIG. 10, an etchant that isselective to the photoresist 800 relative to the dielectric etch stoplayer 500 may be utilized to remove the photoresist 800 from thesections 301-304, the NMOS gate 308, wordlines 310-316, the PMOS gate318, spacers 400-422 and the dielectric etch stop layer 500. The etchantmay remove the photoresist 800, but leaves the dielectric etch stoplayer 500 over the array section 302, wordlines 310-316, and the spacers404-418.

In FIG. 11, a first dielectric layer 1100 may be deposited and patternedover the sections 301-304, the NMOS gate 308, wordlines 310-316, thePMOS gate 318, spacers 400-422, and the dielectric etch stop layer 500using conventional techniques. These conventional techniques may includechemical vapor deposition, physical vapor deposition, sputtering, atomiclayer deposition, or any other suitable deposition process. The firstdielectric layer 1100 may include material, such as an oxide, a nitride,a glass, such as Boro-Phospho-Silicate Glass (BPSG), or any othersuitable material having dielectric properties. However, the firstdielectric layer 1100 is different from the dielectric etch stop layer500 to allow selective etching in relation to the dielectric etch stoplayer 500. Additionally, in some instances, the dielectric layer 1100may be planarized over the sections 301-304, the NMOS gate 308,wordlines 310-316, the PMOS gate 318, spacers 400-422, and thedielectric etch stop layer 500 using conventional techniques. If thefirst dielectric layer 1100 is planarized, the NMOS gate 308, wordlines310-316, the PMOS gate 318 or the dielectric etch stop layer 500 overthe NMOS gate 308, wordlines 310-316, and the PMOS gate 318 may beexposed.

As shown in FIG. 12, the dielectric etch stop layer 500 and the firstdielectric layer 1100 may be patterned and etched between the wordlines310-316 to provide access to the array section 302, which may includeactive areas or doped regions 1200-1204 in the array section 302. Theetching of the dielectric etch stop layer 500 and the dielectric layer1100 may expose the array section 302 through openings 1206-1210 thatare between the wordlines 310-316. The openings 1206-1210 may beutilized to provide self-aligned contact formations that provide accessto the array section 302. For instance, a doping process, such as a N+doping process, may be utilized to dope the regions 1200-1204. It shouldbe noted that the doped regions 1200-1204 may be doped before and/orafter the dielectric etch stop layer 500 is removed.

In FIG. 13, conductive plugs 1300-1304 may be deposited within theopenings 1206-1210. The conductive plugs 1300-1304 may comprise anamorphous, partially, or totally poly crystalline form of silicon,N-doped or P-doped polysilicon, titanium (Ti), titanium nitride (TiN),tungsten (W), an epitaxially grown silicon, or any other suitableconductive material. The conductive plugs 1300-1304 may be created froma chemical vapor deposition process that utilizes a silicon gas, such assilane (SiH₄). The conductive plugs 1300-1304 may be deposited over thearray section 302 and between the spacers 406-408, 410-412, and 414-416.

In FIG. 14, a second dielectric layer 1400 may be deposited andpatterned over the sections 301-304, the NMOS gate 308, wordlines310-316, the PMOS gate 318, spacers 400-422, the dielectric etch stoplayer 500, first dielectric layer 1100 and conductive plugs 1300-1304using conventional techniques. These conventional techniques may includechemical vapor deposition, physical vapor deposition, sputtering, atomiclayer deposition, or other suitable deposition process. The seconddielectric layer 1400 may include a material, such as atetraethyl-orthosilicate (TEOS), a nitride material, or any otherdielectric material. However, the second dielectric layer 1400 isdifferent from the dielectric etch stop layer 500 to allow selectiveetching in relation to the dielectric etch stop layer 500. In someinstances, the second dielectric layer 1400 may be applied directly overthe NMOS gate 308, wordlines 310-316, the PMOS gate 318 or thedielectric etch stop layer 500.

As shown in FIG. 15, an etchant may be utilized to create variousopenings 1500-1506 within the first dielectric layer 1100 and the seconddielectric layer 1400. To form the openings 1500-1506, a dry etchingand/or wet etching process may be utilized. The process may use anetchant that may penetrate the first dielectric layer 1100 and thesecond dielectric layer 1400. The openings 1500-1506 may expose variousregions of the substrate 300, such as doped regions 702 and 900 and theconductive plugs 1300 and 1304. Specifically, the opening 1500 exposesthe doped region 702, which is an N+ active area on the first peripheralsection 301, while the opening 1506 exposes the doped region 900, whichis a P+ active area in the second peripheral section 304. The openings1502 and 1504 may provide access to the conductive plugs 1300 and 1304.

In forming the openings 1500-1506, the exposure of the wordline 310-316may create shorts or otherwise damage the memory device 116. Forexample, in etching the opening 1502, the etching pattern may bemisaligned and expose a portion of the wordline 310. However, theetchant may be selective to the first dielectric layer 1100 and thesecond dielectric layer 1400 relative to the dielectric etch stop layer500. As a result, the wordline 310 may remain protected by thedielectric etch stop layer 500 to prevent inadvertent exposure by theetching process. Beneficially, the dielectric etch stop layer 500 mayprevent the etching process that formed the openings 1500-1506 fromexposing the wordlines 310-316, which may cause shorts in laterprocesses.

In addition, the dielectric etch stop layer 500 may prevent the etchingprocess that formed the openings 1500-1506 from exposing the wordlines310-316, because the etching of the openings 1500 and 1506 may require alonger etching period to reach the doped regions 702 or 900. Theopenings 1500 and 1506 may extend to the doped regions 702 and 900,which are a portion of or formed on the sections 301 and 304. However,the openings 1502 and 1504 may be to the conductive plugs 1300 and 1304,which are formed above the array section 302. With the etchant beingselective to the first dielectric layer 1100 and the second dielectriclayer 1400 relative to the dielectric etch stop layer 500, thedielectric etch stop layer 500 may prevent over etching in the areasadjacent to the conductive plugs 1300 and 1304. As a result, thewordlines 310-316 may remain protected by the dielectric etch stop layer500 to prevent inadvertent exposure from over etching.

Alternatively, as shown in FIG. 16, openings 1502, 1504, 1600 and 1602may also be created within the first dielectric layer 1100 and thesecond dielectric layer 1400. The openings 1502, 1504, 1600 and 1602 mayexpose various regions of the substrate 300, such as the NMOS gate 308,the PMOS gate 318, and the wordlines 310 and 314. As discussed above,the openings 1502 and 1504 exposes the conductive plugs 1300 and 1304that are part of the section 302. The openings 1600 and 1602 may provideaccess to the NMOS gate 308 and PMOS gate 318, respectively. Similar tothe discussion above, the etch pattern may be misaligned and etch intothe first dielectric layer 1100 or the second dielectric layer 1400adjacent to the wordlines 310-316. As such, the dielectric etch stoplayer 500 may protect portions of the array section 302 or the wordlines310-316 from being exposed by the etching process that creates theopenings 1600 and 1602.

In FIG. 17, a buried digit line or local interconnect (BDL/LI) layer1700 may be deposited in the openings 1500-1506 and over the seconddielectric layer 1400. The BDL/LI layer 1700 may provide access to thedoped regions 1200-1204 between the wordlines 310 and 316 and/or to theconductive plugs 1300 and 1304 of the array section 302 and the dopedregions 702 and 900 of the peripheral sections 301 and 304. Thisinterconnection provides access between memory cells formed on the arraysection 302 along with active areas and gates on the peripheral sections301 and 304. The BDL/LI layer 1700 may include a conductive material,such as polysilicon, tungsten (W), copper (Cu), or other similarconductive materials. Further, the BDL/LI layer 1700 may be selected toprovide ohmic connection to various materials, such as the conductiveplugs 1300 and 1304, doped regions 702 and 900, and/or the NMOS gate 308and the PMOS gate 318, respectively.

Advantageously, because the BDL/LI layer 1700 may be deposited inopenings 1500-1506 and 1600-1602 that are not properly aligned, thedielectric etch stop layer 500 may protect areas that are inadvertentlyexposed during the etching processes. In addition, because the etchingof the openings 1500-1506 and 1600-1602 may vary in the depth in some ofthe regions, the dielectric etch stop layer 500 may prevent the etchantfrom exposing other regions, which may again cause shorts. Accordingly,the dielectric etch stop layer 500 may prevent shorts between the BDL/LIlayer 1700, the wordlines 310-316, and the conductive plugs 1300-1304.The dielectric etch stop layer 500 may be formed with the addition of adielectric etch stop deposition process, and two dielectric etch stopetching processes.

As an alternative embodiment, which is depicted in FIG. 18, thedielectric etch stop layer 500 may be formed as part of the NMOS gate308, wordlines 310-316, and/or the PMOS gate 318. Beneficially, byincluding the dielectric etch stop layer 500 in the NMOS gate 308,wordlines 310-316, and the PMOS gate 318, the later etching processesmay not have to be modified to penetrate the dielectric etch stop layer500 in the array section 302. Accordingly, similar to the discussionabove, the NMOS gate 308, wordlines 310-316, and the PMOS gate 318 maycomprise a plurality of layers, such as a doped semiconductor layer, afirst conductive layer, a second conductive layer, a cap layer, and adielectric etch stop layer 500. In this approach, the etchant utilizedto form the spacers 400-422 may be selective to the material utilizedfor the spacers 400-422 relative to the material in the dielectric etchstop layer 500. As such, the dielectric etch stop layer 500 may beformed as part of the NMOS gate 308, wordlines 310-316, and the PMOSgate 318 and provide protection to the wordline stack through theprocessing of the different structures.

Also, as another alternative embodiment depicted in FIG. 19, thedielectric etch stop layer 500 may be deposited before the spacers400-422 are formed. By depositing the dielectric etch stop layer 500over the NMOS gate 308, wordlines 310-316, the PMOS gate 318 andsections 301-304, the spacers 400-422 may be formed over the dielectricetch stop layer 500 on either side of the NMOS gate 308, wordlines310-316, and the PMOS gate 318. Again, in this approach, the etchantutilized to form the spacers 400-422 may be selective to the materialutilized for the spacers 400-422 relative to the material in thedielectric etch stop layer 500.

Furthermore, it should be appreciated that the various fabrication stepsmay be altered or performed in a different order. For instance, thedoping of the N+ doped regions 700 and 702 and/or P+ doped regions 900and 902 may be performed before and/or after the removal of thedielectric etch stop layer 500 from the peripheral sections 301 and 304.Also, the photoresist 600 and/or 800 may be removed in the same etchingprocess along with the dielectric etch stop layer 500. Accordingly, itshould be appreciated that the fabrication steps may be altered.

While the invention may be susceptible to various modifications andalternative forms, specific embodiments have been shown by way ofexample in the drawings and have been described in detail herein.However, it should be understood that the invention is not intended tobe limited to the particular forms disclosed. Rather, the invention isto cover all modifications, equivalents, and alternatives falling withinthe spirit and scope of the invention as defined by the followingappended claims.

1. A method for fabricating a device, the method comprising: depositinga dielectric etch stop layer over a plurality of wordlines located in anarray portion of a substrate and a peripheral portion of the substrate,wherein the dielectric etch stop layer directly contacts the pluralityof wordlines; processing the dielectric etch stop layer, whereinprocessing comprises completely removing the dielectric etch stop layerfrom the peripheral portion of the substrate and removing only a portionof the dielectric etch stop layer from the away portion of thesubstrate; depositing a dielectric layer over each of the dielectricetch stop layer, the away portion and the peripheral portion; andremoving a plurality of portions of the dielectric layer from each ofthe dielectric etch stop layer, the away portion and the peripheralportion; wherein the method is performed in the recited order.
 2. Themethod, as set forth in claim 1, comprising etching a pattern into thedielectric etch stop layer to expose a plurality of regions in the arrayportion.
 3. The method, as set forth in claim 1, comprising depositing aconductive layer over each of the dielectric etch stop layer, the awayportion and the peripheral portion to form a local interconnect betweenthe away portion and the peripheral portion.
 4. The method, as set forthin claim 1, wherein depositing the dielectric etch stop layer comprisesdepositing an aluminum oxide (Al₂O₃) material.
 5. The method, as setforth in claim 1, comprising: forming the plurality of wordlines in theaway portion and a plurality of structures in the peripheral portion;and wherein depositing the dielectric etch stop layer comprisesdepositing the dielectric etch stop layer over each of the plurality ofwordlines and the plurality of structures.
 6. The method, as set forthin claim 5, comprising: doping a first plurality of active areasadjacent to at least one of the plurality of wordlines in the awayportion; and doping a second plurality of active areas adjacent to atleast one of the plurality of structures in the peripheral portion. 7.The method, as set forth in claim 1, comprising forming a plurality ofspacers disposed adjacent to at least a portion of the first and secondplurality of structures, wherein the spacers do not comprise thedielectric etch stop layer.
 8. A method for fabricating a device with adielectric etch stop layer, the method comprising: forming a firstplurality of structures in an away portion of a substrate and a secondplurality of structures in a peripheral portion of the substrate,wherein the first plurality of structures comprise a plurality ofwordlines; forming a plurality of spacers disposed adjacent to at leasta portion of the first and second plurality of structures; depositing adielectric etch stop layer over the first plurality of structures andthe second plurality of structures; completely removing the dielectricetch stop layer from the second plurality of structures; etching apattern into the dielectric etch stop layer to expose at least one ofthe first plurality of structures; depositing a plurality of conductiveplugs between at least a portion of the first plurality of structures;depositing a dielectric layer over the first plurality of structures,the second plurality of structures, the plurality of spacers, and theplurality of conductive plugs; and removing a portion of the dielectriclayer with an etchant to expose at least one of the first plurality ofstructures and at least one of the second plurality of structures,wherein the etchant is more selective to the dielectric layer than thedielectric etch stop layer.
 9. The method, as set forth in claim 8,comprising depositing a conductive layer over each of the dielectricetch stop layer, the dielectric layer, the at least one of the firstplurality of structures and at least one of the second plurality ofstructures.
 10. The method, as set forth in claim 8, wherein depositingthe dielectric etch stop layer comprises depositing an aluminum oxide(Al₂O₃) material.
 11. The method, as set forth in claim 8, is performedin the recited order.
 12. The method, as set forth in claim 8, whereindepositing the dielectric layer comprises depositing atetraethylorthosilicate (TEOS) material.
 13. The method, as set forth inclaim 8, wherein the second plurality of structures comprise a pluralityof doped regions.
 14. The method, as set forth in claim 8, whereindepositing the dielectric etch stop layer comprises depositing thedielectric etch stop layer over the plurality of spacers.
 15. Themethod, as set forth in claim 8, wherein forming a plurality of spacerscomprises forming the plurality of spacers over the dielectric etch stoplayer.